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Impact protectors for improved workplace safety

Impact protectors guarantee the necessary safety of your employees and prevent damage to operational equipment. Our guide will help you find the best impact guards for your needs.

1. Impact protectors from our online shop

2. Why are impact protectors important in the workplace?

Properly installed impact guards are essential for operational safety and may be a legal requirement depending on your workplace environment. All warehouse impact protection products in our shop meet relevant industry standards and are certified for their intended applications. Correctly chosen and installed impact protectors contribute to workplace safety in several ways:

  • Accident prevention: The right impact protector will allow you to separate work areas from one another and help prevent collisions. Impact protectors can also mark safe traffic routes for employees or customers, thereby preventing accidents between pedestrians and industrial trucks from occurring in the first place.
  • Collision and collapse protection: Impact guards are designed to absorb the impact of collisions, such as when an industrial truck collides with a storage rack. They minimise the risk of damage to factory equipment and prevent shelves from toppling over. Pipework, columns and walls will also remain undamaged in a collision, depending on the protective capacity of the impact protectors.
  • Cost savings: Collisions resulting in damage to vehicles and storage facilities can lead to expensive repairs and downtime. Although investing in high-quality impact protectors may initially incur costs, the expenditure quickly pays for itself as accidents and resulting costs are avoided. This is particularly worthwhile for operations using high-value machinery.
  • Compliance with safety guidelines: While not a strict legal requirement, fitting impact guards to fixed racking is strongly recommended as best practice under UK health and safety guidance – particularly in warehouses where non-guided materials handling equipment such as stacker trucks and pallet trucks operate. By installing compliant impact protection, you demonstrate a proactive approach to your duty of care under the Health and Safety at Work Act 1974.

3. How to find the right impact protectors

Legal guidance can help determine which impact guards are best suited to your working environment. However, there are other parameters that can help you select the right impact protector for your specific requirements:

  • Which operational areas or equipment need protection? We stock certified impact guards for racking, column impact guards, edge protection, and more. The intended use determines the type of impact protection required.
  • Against which hazards should the impact protectors provide protection? This concerns the stability that collision protection must offer, which may may depend on the material and how you install your impact guards.
  • Do you want to buy impact guards for indoor or outdoor areas? At Jungheinrich PROFISHOP, you will find impact protectors for both indoor and outdoor use. For outdoor applications, the material should be weather-resistant and corrosion-resistant.

Selecting impact protectors by function

Before purchasing impact protection, it is essential to determine what exactly you will be using it for. Do you need to protect storage equipment, and if so, which items? Should the impact protectors serve as a barriers or markers? Do you need cushioning impact guards?

Function Suitable warehouse impact protection
Separation of different operating areasProduct image no. 4: Hoop guard, indoor use, HxW 1,000 x 1,000 mm
  • Impact protection barriers
  • Impact protection boards
  • Impact protection railings
  • Impact protection bollards
Marking and securing of traffic routesProduct image no. 3: S-Line impact protection railing, indoor use, centre post, height 1,000 mm
  • Impact protection barriers
  • Impact protection boards
  • Impact protection railings
  • Impact protection bollards
  • Corner protectors
Impact protectors against collisions with industrial trucks and other vehiclesProduct image no. 6: MORAVIA impact protection bollard, for setting in concrete, outdoor use, height 1,600 mm, Ø 90 mm
  • Column protectors
  • Impact protection barriers
  • Impact protection boards
  • Impact protection railings
  • Impact protection bollards
Securing hazardous zonesProduct image no. 1: Guide barrier, HxW 150 x 800 mm, thickness 6 mm
Securing of shelvesProduct image no. 1: Impact protection with guide roller, angle profile, HxWxD 400 x 160 x 160 mm
  • Rack protection
Securing columns, posts or pipesProduct image no. 4: Extension element for MORAVIA column collision protection, width 200 mm
  • Corner protectors
  • Column protection
  • Impact protection railings
Fall protectionProduct image no. 3: Hoop guard for outdoor use, Ø 108 mm, HxW 600 x 650 mm
  • Impact protection railings
  • Impact protection barriers
  • Impact protection boards

Material

We offer impact protectors made of steel, with or without coatings, as well as various plastics and polyurethane foam. All construction materials are suitable for indoor use. Whilst most plastic versions also meet the highest requirements for impact protectors in outdoor areas, for steel elements used outdoors you should ensure hot-dip galvanisation or additional corrosion protection.

Material/Area Indoor area Outdoor area
Polyethylene (PE)
PU foam
MEMAPLEX® and MONOPLEX®
Metal with plastic coating ×
Powder-coated steel ×
Hot-dip galvanised steel

4. Impact protection hoops, railings, barriers and bollards

Jungheinrich PROFISHOP stocks warehouse impact protection that must be installed either at a distance from the hazard areas or directly in front of the objects that need to be protected. Impact protectors installed at a distance primarily serve as barriers against potential collisions. Additionally, impact guards can also serve as an efficient traffic control system. We provide a variety of products for this purpose.

Impact protection barriers

Product image no. 1: Pram protection bracket for dowel, HxW 350 x 750 mm

Impact protection barriers are highly versatile. We offer a wide range of impact protection barriers:

  • Round arch or inverted U-shape
  • With crossbars
  • As a two-part round arch construction
  • As a floor barrier
  • With an angled profile
  • With underrun protection

The brackets are constructed of strong tubular steel and can be bolted to the floor with the use of base plates. For operational areas that require a high level of impact protection, such as those where vehicles are travelling at high speeds, warehouse impact protection barriers can be fixed to the ground with cement. Our impact protection barriers are available in different diameters and wall thicknesses, allowing for optimal adaptation to your company's specific requirements.

Characteristics of impact protection barriers:

Parameter Details
Protective effect
  • Allow for a safe distance around protected areas like walls or corners
  • Clearly mark hazardous zones and create a separation between working areas, while still ensuring that people can pass through (depending on the layout)
  • Provide impact protection with shock resistance that corresponds to the thickness of the material
  • Creates a traffic control system in areas such as car parks or production halls
  • Can be used as fall protection
Material
  • A solid steel tube with a plastic coating
  • Available with optional hot-dip galvanisation
Area of application
  • Suitable for indoor use
  • For outdoor use: with anti-corrosive material coating or hot-dip galvanisation
  • Food sector: with abrasion-resistant full plastic coating

Impact protection railings

Product image no. 4: Impact protection railing, outdoor use, start/end post, height 1,000 mm

Warehouse impact protection railings are used to separate or mark paths in different operating areas. Unlike impact protection barriers, railings offer a continuous barrier but can be equipped with door elements specifically designed for impact protection railings.

Warehouse railings can be securely fixed into the ground using base plates to provide better resistance to approaching vehicles and potential collisions. Depending on the operating area, cushioning elements may also be used: railing posts with an inclined angle give way and divert the force of collision as gently as possible.

Characteristics of impact protection railings:

Parameter Details
Protective impact
  • Maintain a safe distance around protected areas, like traffic routes
  • Clearly mark hazardous zones and create a separation between working areas
  • Provide warehouse impact protection with shock resistance that corresponds to the thickness of the material
  • Provides a traffic control system and restricts access to areas such as car parks or production halls
Material
  • Steel profiles are available with a plastic coating or hot-dip galvanisation
  • Rigid versions made of high-density polyethylene (HDPE) are also available
Area of application
  • For indoor use: railings can be made of steel, profile steel or plastic (such as HDPE)
  • For outdoor use: railings can be made of plastic (such as HDPE), profile steel with a corrosion-resistant plastic coating or hot-dip galvanisation

Impact protection boards

Product image no. 3: Impact protection bar for indoor use, length 400 mm

If you need to protect larger operating areas from potential damage caused by larger industrial machinery, but still need access to walls, stored goods, or work equipment, impact protection boards are an ideal choice.

These boards, which are only around 30-40cm high, provide effective warehouse impact protection against stacker trucks or pallet jacks by absorbing the impact of vehicles at an ideal height. These types of collision prevention elements are usually anchored directly into the ground. This is achieved with the use of robust support posts, which provide optimal force absorption.

Impact protection boards also offer maximum safety when positioned in areas frequented by heavy or fast-moving vehicles. Extension sets can be used to adjust the boards to the conditions on site, allowing them to even be set up around corners.

Please note that impact protection boards do not provide underride protection. Suitable impact protection barriers with underride protection should be used for this purpose.

Characteristics of impact protection boards:

Parameter Details
Protective impact
  • Prevent vehicles from colliding with storage racks
  • Enable a safe distance to be maintained from protected areas, such as walls or corners, as wall impact protection
  • Clearly indicate hazardous zones and separate operating areas
  • Provide warehouse impact protection with shock resistance depending on the thickness of the material
  • Implement a traffic control system in areas such as car parks or production halls
Material
  • Steel
  • Plastic with corrosion-resistant properties (e.g., HDPE)
  • Available with a fluorescent plastic coating
Area of application
  • For indoor use: HDPE, steel with plastic coating
  • For outdoor use: HDPE, steel with hot-dip galvanising
  • Food sector: steel with abrasion-resistant full plastic coating

Impact protection bollard

Product image no. 4: MORAVIA impact protection bollard, for ground anchoring, outdoor use, height 1,200 mm, Ø 159 mm

Impact protection bollards are primarily used to secure traffic routes. They offer reliable protection for people, buildings and machines, especially when stacker trucks, pallet trucks and other vehicles are present on company premises. Impact protectors, such as these bollards, can even call attention to inconspicuous curves or building corners that may otherwise be easily missed.

Depending on the intended use, bollards can be anchored or secured with concrete into the ground. Thanks to their simple installation, warehouse impact protection bollards can also be used on a temporary basis – for example, when traffic routes change regularly, or a construction site needs to be secured. HDPE bollards with tilting and auto-recovery features provide a gentler cushioning effect during collisions, thereby reducing the damage caused to vehicles.

Characteristics of impact protection bollards:

Parameter Details
Protective impact
  • Impact protection and shock resistance are determined by the thickness of the material used
  • Allow for a safe distance to be maintained between a protected area (e.g., walls or corners) and potential impact sources
  • Depending on the installation spacing, they can obstruct vehicle passages. This makes them suitable for traffic management
Material
  • High-quality steel, coated or hot-dip galvanised
  • Steel with plastic coating
  • Powder-coated steel
  • Corrosion-resistant HDPE
Area of application
  • For indoor use: HDPE, plastic-coated steel, carbon steel, powder-coated steel
  • For outdoor use: HDPE, hot-dip galvanised steel, coated grade steel
  • Food sector: steel with abrasion-resistant plastic coating

5. Impact protection designed to be mounted onto objects: column impact guards and corner protectors

Some of our impact protectors mount directly onto structural elements. They serve two purposes: their conspicuous markings warn of potential hazards such as sharp edges or protrusions, while the cushioned material absorbs impact energy in the event of a collision

Column protection

Depending on the type, our column protection products offer adequate to good collision protection. They are equipped with cavities inside that are supported by plastic slats. This design not only makes the collision protection particularly stable, but also resistant to stress cracks: the slats ensure that the collision protection is flexible and can spring back on impact. This absorbs the impact energy and minimises or even prevents damage to vehicles.

Column collision protection is available from Jungheinrich PROFISHOP in fixed sizes or in flexible designs that can be individually fitted around bollards or columns.

Characteristics of column protectors:

Parameter Details
Protective impact
  • Our column impact protectors provide shock resistance depending on the material thickness
  • Offer protection for racks, columns and pipes against vehicle impact
  • Additionally, they serve as vehicle protection through impact cushioning
Material
  • Polyethylene
  • Steel
  • MEMAPLEX®
Area of application
  • Indoors and outdoors: weather-resistant polyethylene, temperature-resistant down to -40°C, MEMAPLEX®
  • Indoors: steels

Corner protectors

Product image no. 1: MORAVIA impact protector for edges, circular, self-adhesive, HxW 40 x 40 mm, length 1 m

Our corner protection products provide reliable cushioning for corners and edges, such as those found on railings, passages, or pipes. Made from durable and solvent-resistant polyurethane foam (PU foam), our corner and edge protectors can be attached using self-adhesive or magnetic coatings.

To ensure an optimal fit on the edges that need to be padded, our shop offers corner protection in various types:

  • Semi-circular
  • Circular
  • Rectangular
  • Trapezoidal
  • Angular

Characteristics of corner protectors:

Parameter Details
Protective impact
  • Provide protection against scratches or blunt injuries from sharp edges, ceiling protrusions or corners
  • Wall, corner or door frame impact guards available
  • Alert people to edges and corners with black and yellow colouring
Material
  • Our polyurethane foam (PU foam) is resistant to moisture, heat, UV rays and frost
Area of application
  • Suitable for indoor and outdoor use

6. Certified impact protection for racking

While not a legal requirement, fitting impact guards to fixed racking is strongly recommended as best practice, particularly for heavy-duty industrial shelving in high-traffic areas. At Jungheinrich PROFISHOP, you can buy impact guards designed to meet UK safety standards. These warehouse impact protection elements are primarily intended to prevent racking from being damaged or collapsing due to collisions with forklift trucks and other materials handling equipment.

  • All our impact protection elements for racking achieve a minimum height of 30 cm
  • The elements feature yellow or black/yellow colouring
  • The products withstand impact forces from 400 Nm in accordance with the minimum recommended standard

Rack protection can be attached to different parts of your racking system depending on the version – whether that's the rack legs, front faces, or rack ends. Impact protection corners are particularly important for safeguarding fixed racking, as they anchor securely into the ground using concrete screws and come in a range of types to suit your setup.

Characteristics of rack protectors:

Parameter Details
Protective impact
  • Provide impact protection for shelf legs, columns, machine guards, partition wall systems or mezzanine floors
Profiles
  • L-profile (angle profile): for narrow shelf legs or corners
  • U-profile: protection for shelf legs within a shelf wall
  • Trapezoidal profile: protection of widening shelf legs or corners
  • With guide rollers: impact protection
Material
  • Powder-coated sheet steel
  • Steel
  • Plastic, such as HDPE
Area of application
  • For indoor use: steel, HDPE, plastic, sheet steel with powder coating
  • For outdoor use: HDPE, plastic

7. FAQ on impact protection

The terms impact protectors and collision are often used synonymously, and both refer to the protection of objects and people in the warehouse area from collision damage caused by industrial trucks. Certified products are offered under both terms which, depending on the version, absorb the impact energy of industrial trucks in the warehouse or are suitable for demarcating and designating traffic routes so that collisions are prevented from the outset.

Proper installation is a crucial prerequisite for impact protection to serve its purpose. For many impact protection products, the accessories necessary for attachment are already included. For models that are fixed to walls or the floor, it is essential that the ground is stable enough to anchor the product securely; otherwise, it may tip over upon impact. Impact protection bollards can be anchored into concrete for increased stability. You can also find instructions for professional assembly in the assembly and operating manual that comes with each impact protection product.

Impact protection products are sometimes equipped with an underrun protection. A protective wall that nearly touches the floor is placed between the sides of the bracket. This wall prevents stacker trucks from getting stuck in the impact protector as the machine’s fork cannot accidentally slide underneath it.

The best material for warehouse impact protection products depends on three main factors:

  • The most critical factor is the level of performance that the collision protection needs to provide. Generally, the thicker the material and diameter, the more resistant the impact protection.
  • Steel or plastic have different advantages and disadvantages when it comes to using impact protection in outdoor areas. Only plastic or hot-dip galvanised steel collision protection products can offer reliable protection against rust damage caused by moisture. Steel can cause damage to the protective zinc layer after collisions with vehicles, however it is preferable to plastic products for permanent UV resistance. Plastic impact protection is less durable when exposed to constant sunlight.
  • Although steel elements are typically better at absorbing forceful impact, plastic impact protection products provide better protection for the approaching vehicle.

Do you have any questions?