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How to find the right impact protection barriers

Impact protection barriers are practical, versatile collision protection devices. HSE guidance recommends the use of impact protection measures for businesses with forklift traffic. The protectors may also be necessary for fall protection. Even when they’re not legally necessary, impact protection barriers help prevent accidents and damage to people and equipment.

  • Impact protection barriers secure areas where objects may fall, such as at the base of multi-tier industrial shelving.
  • They mark traffic routes and maintain a safe distance between pedestrians and vehicles.
  • They prevent vehicles from entering work areas where hazardous substances, fire or machine tools are handled.
  • Impact protection barriers can be used as part of fall protection systems at stairwells, ledges and platforms.
  • Corner protectors protect building corners, drainpipes or technical installations from vehicle collisions.

Our range includes steel collision protection barriers for embedding in concrete, U-shaped designs, and curve and corner protection.

1. Selecting impact protection barriers by application

You can find a variety of barriers available in our online shop. Each type of barrier is designed to meet different requirements:

Barrier type Application Dimensions and Features
Inverted U-shape, with or without crossbars
  • Racking protection
  • Separating pedestrian and vehicle routes
  • Hazardous areas
  • Fall protection
  • Personnel protection
  • Protecting and marking entrance areas
  • Width: 350 – 1,000 mm
  • Height: 350 – 1,300 mm
  • Diameter: up to 108 mm
  • Optional: socket sleeves for lateral wall mounting
Pipe protection
  • For pipes, conduits and cable runs
  • Width: 350 mm
  • Height: 1,000 mm
  • Depth: 300 mm
  • Diameter: 48 mm
Two-part curved arch design
  • Impact protection for freestanding columns, posts or hydrants
  • Width: 520 – 720 mm
  • Height: 600 mm
  • Diameter: 60 mm
Angled profile
  • Protecting corners and curves
  • Collision protection for support pillars and posts
  • Collision protection for racking uprights
  • Width: 600 – 650 mm
  • Height: 350 – 1,200 mm
  • Diameter: up to 76 mm
With underride barrier
  • Protection against underrunning by forklift forks or construction vehicle attachments
  • Width: 600 – 1,000 mm
  • Height: 350 – 600 mm
  • Diameter: up to 76 mm

Our impact protection barriers are available with different thicknesses and diameters. Models with a thickness of 1.5mm and a diameter of 40mm are often used for indoor areas where heavy equipment or vehicles are not present. For areas where forklifts, other industrial vehicles or machinery are in operation, you will need impact protection barriers that are at least 3-4mm thick and have a diameter of at least 76mm.

Corner hoop guard for indoor use, plastic-coated

2. Impact protection barriers for indoor, outdoor and hygiene-sensitive areas

Our product range includes impact protection barriers suitable for indoor and outdoor areas across all types of businesses.

  • Our indoor protection bars have a practical and lightweight design. They can easily be screwed into the floor.
  • We offer hot-dip galvanised impact protection barriers with specially hardened steel tubing for indoor areas with high humidity or extreme low temperatures, as well as outdoor installations. These barriers are corrosion-resistant, weatherproof and highly durable.
  • For hygiene-sensitive areas such as when working in the food industry, we supply impact protection barriers made from abrasion-resistant solid plastic with steel reinforcements. They can be installed using floor anchors and plates.


3. FAQ for impact protection barriers

According to HSE guidance, special care must be taken to protect employees in businesses where vehicles such as forklifts or pallet trucks are in operation. You must also perform a risk assessment.

Industry standards and HSE guidance provide recommendations on dimensions and colour schemes for collision protection bars. Yellow-black warning markings are standard practice to ensure visibility.

Depending on the facility, building regulations and workplace safety requirements may also apply to the installation of impact protection barriers, for example where load-bearing pillars must be protected from forklift collisions.

Generally, impact protection barriers can be either bolted down or concreted in. Correctly installing impact protection is essential in ensuring the required level of collision protection. In the event of impact, it must be impossible to tear the barrier from the ground.

The appropriate installation method depends on the surface you are working with:

  • Bolt-down impact protection barriers: These require a solid, level concrete floor with no cracks or holes. The barriers can also be secured with a suitable industrial adhesive on asphalt surfaces.
  • Collision protection bars for concreting: If the surface is unsuitable for bolting, you can use impact protection barriers designed for concreting in. Ensure that the concrete foundation is frost-resistant for long-term outdoor use.

The right impact protection barriers for you depend on various factors:

  • Intended application: Protection bars are available in various shapes for different applications. You should select your product according to its intended use, e.g. protecting warehouse racking, pipes and conduits, corners and angles, or separating traffic routes.
  • Indoor or outdoor use: All impact protection barriers are suitable for indoor use. Models with corrosion protection are required for outdoor areas.

Do you have any questions?